In this article, we will be reviewing and testing several portable band saws to identify the ones that are the most reliable, efficient, and easy to use. Our top pick for the best portable band saw is the WEN Portable Band Saw.
A portable band saw is a type of saw that is designed for cutting various materials, such as metal, wood, and plastic.
Unlike traditional band saws, portable ones are designed to be lightweight and compact, making them easy to move and transport. They are an ideal tool for those who need to cut materials on the go or in tight spaces (here is the best saw for tight spaces).
When purchasing a portable band saw, there are several critical factors to consider. The first is the type of material you will be cutting.
Different saws are designed for different materials, and using the wrong one can result in damage to the saw and a poor-quality cut. The size and weight of the saw are also important, as they can affect how easy it is to use and transport.
Another crucial factor to consider is the power source of the saw. Some portable band saws are corded, while others are battery-powered.
Corded saws tend to be more powerful, but they can be less convenient to use in areas without electrical outlets. Battery-powered saws, on the other hand, are more portable, but they may not be as powerful and may require frequent recharging.
Whether you are a professional contractor or a DIY enthusiast, our comprehensive guide will help you find the right portable band saw for your needs.
Best Portable Band Saws
For those in need of a powerful tool that can cut through a variety of materials with ease, a portable band saw is an excellent choice.
These tools are designed to be lightweight and easy to maneuver, making them perfect for use in tight spaces or on job sites where mobility is key.
In this roundup, we’ve compiled a list of the best portable band saws on the market today, based on factors like power, durability, and ease of use.
Whether you’re a professional contractor or a DIY enthusiast, you’re sure to find a tool on this list that meets your needs.
1. WEN Portable Band Saw for Metal
Looking for a powerful and portable band saw for your metal-cutting needs? Look no further than the WEN Portable Band Saw for Metal.
Pros
- The huge cutting capacity makes cuts up to 5 inches wide and 5 inches deep.
- The variable speed operation adjusts the blade speed anywhere from 60 to 420 feet per minute, allowing for precise cuts on a variety of materials.
- The lightweight portable design weighs in at a mere 14.5 pounds, making it easy to move around and transport to job sites.
Cons
- The included blade may need to be replaced for heavy-duty cutting jobs.
- The adjustable front handle can be difficult to tighten securely.
- The corded electric power source may limit mobility in certain situations.
This portable band saw is perfect for both DIY enthusiasts and professionals alike. The powerful 10-amp motor glides through metal, plastics, and more, making it a versatile tool for any job.
The band saw also features a 10/14 TPI metal-cutting blade, ball-bearing blade guides, an external blade tensioning lever, and a two-year warranty for added peace of mind.
In terms of performance, the WEN Portable Band Saw for Metal delivers accurate and clean cuts with ease. The variable speed operation allows for the customization of blade speed to match the material being cut, resulting in precise and efficient cuts every time.
The lightweight and portable design of the band saw makes it easy to transport to job sites and move around as needed. However, the corded electric power source may limit mobility in certain situations.
Overall, the WEN Portable Band Saw for Metal is a solid choice for anyone in need of a powerful and portable band saw for cutting metal.
With its large cutting capacity, variable speed operation, and lightweight design, it’s a versatile tool that will get the job done efficiently and accurately.
2. VEVOR Portable Band Saw
If you’re looking for a reliable and powerful portable band saw, the VEVOR Portable Band Saw is a great option.
Pros
- The cutting capacity of the band saw is impressive, making it suitable for cutting various materials.
- The powerful motor is designed to withstand any jobsite application, providing quick and smooth cutting with no sparks and burrs.
- The ergonomic design allows for superior balance, providing comfort during use and making it easier to make accurate cuts.
Cons
- Some users have reported that the saw blade guard can be difficult to adjust.
- The saw does not come with a trigger lock, which means you have to hold the trigger down while in use.
- While the saw is suitable for cutting various materials, some users have reported that it struggles with thicker metals.
The VEVOR Portable Band Saw is a versatile tool that can be used for cutting metal, steel, aluminum, and composite cable, as well as angle iron and PVC pipe.
With a cutting capacity of up to 5 inches for round stock and 4.7 inches for rectangular stock, this band saw is suitable for a wide range of applications (check out the best concrete saw).
The powerful 1100W motor provides controlled power to withstand any jobsite application, while the cutting speed of 137.8-472.4ft/min ensures quick and smooth cutting with no sparks and burrs.
The ergonomic soft grip back handle provides comfort during use, making it easier to make accurate cuts.
One of the standout features of this band saw is the removable alloy steel base, which allows for 45°-90° cutting and can be swiveled angle from 0° – 45°. This makes it easy to disassemble and provides stability for cutting material.
Overall, the VEVOR Portable Band Saw is a great option for those looking for a reliable and powerful portable band saw. While it may have a few minor drawbacks, it is a versatile tool that can handle a wide range of cutting applications.
3. DEWALT Portable Band Saw
If you are looking for a powerful and durable portable band saw, the DEWALT Portable Band Saw is a great option.
Pros
- The 10 amp motor is powerful enough to handle any job site application.
- The 5-inch deep cut capacity allows for the cutting of rectangular stock (5 X 4-3/4-inch for round).
- The serviceable steel shroud and rubber bumpers make the saw durable enough to withstand job site abuse without damage.
Cons
- The saw is relatively heavy, which may cause fatigue during extended use.
- The blade tracking adjustment can be tricky to get just right.
- The price point may be higher than some other portable band saws on the market.
The DEWALT Portable Band Saw is a great choice for those who need a powerful and durable saw for job site applications. The 10 amp motor can handle even the toughest materials, and the 5-inch deep cut capacity allows for versatile cutting options.
The steel shroud and rubber bumpers make the saw durable enough to withstand abuse without damage, ensuring that it will last for years to come.
One potential downside of the DEWALT Portable Band Saw is its weight. At 15 pounds, it may be heavier than some other portable band saws on the market, which could lead to fatigue during extended use.
Additionally, the blade tracking adjustment can be tricky to get just right, which may be frustrating for some users.
Overall, if you need a powerful and durable portable band saw for job site applications, the DEWALT Portable Band Saw is a great option.
While it may be heavier and more expensive than some other saws on the market, its power and durability make it well worth the investment.
4. DEWALT 20V MAX* Portable Band Saw
If you are looking for a powerful and reliable portable band saw, the DEWALT 20V MAX* Portable Band Saw is a great option.
Pros
- The 2-1/2-inch cut capacity of the metal band saw cuts up to 2-inch SCH 40 pipe, making it easy to handle a variety of cutting tasks.
- The centered handle position of the portable band saw provides superior balance and ergonomics and allows for more accurate cuts and less user fatigue.
- The LED Work Light with 20-second delay illuminates dark work surfaces for accurate cutting of DEWALT band saw.
Cons
- The tool is a bit heavy to use for extended periods.
- The DeWalt blades may not last long before they are dull, especially when cutting harder metals.
- The price point may be a bit high for some users.
The DEWALT 20V MAX* Portable Band Saw is a powerful and reliable tool for cutting a variety of materials. The centered handle position provides superior balance and ergonomics, making it easy to use for extended periods without causing user fatigue.
The LED Work Light is a great feature that illuminates dark work surfaces, making it easy to make accurate cuts.
One downside of the tool is that it is a bit heavy, which may make it difficult to use for extended periods.
Additionally, the DeWalt blades may not last long before they are dull, especially when cutting harder metals. Finally, the price point may be a bit high for some users.
Overall, if you are looking for a powerful and reliable portable band saw, the DEWALT 20V MAX* Portable Band Saw is a great option to consider.
5. RYOBI 18-Volt ONE+ Portable Band Saw P590
This portable band saw is a great choice for those who need a lightweight and efficient tool for cutting wood, metal, or plastic.
Pros
- The adjustable blade tracking feature ensures accurate cuts, making it easy to use for both beginners and professionals.
- The integrated pommel handle provides a comfortable grip and increased visibility, allowing for more precise cuts.
- The 2.5 in. cut capacity and 560 SFPM cutting speed make it a versatile tool for a wide range of applications.
Cons
- The tool is sold as a bare tool, meaning that the battery and charger need to be purchased separately.
- The item is removed from retail packaging for shipping purposes and will arrive in a generic box, which may not be ideal for gift-giving.
- Some users have reported that the blade can be difficult to change, which may be a minor inconvenience for those who frequently switch between different blade types.
Overall, the RYOBI 18-Volt ONE+ Cordless 2.5 in. Portable Band Saw (Tool Only) P590 is a reliable and efficient tool for those who need a portable band saw for cutting wood, metal, or plastic.
Its adjustable blade tracking, comfortable grip, and versatile cutting capacity make it a great choice for both beginners and professionals.
However, users should be aware that the battery and charger need to be purchased separately, and the item may arrive in a generic box.
You might also be interested in checking out the comparison guide for band saw vs table saw.
Buying Guide
When looking to purchase a portable band saw, there are several features to consider to ensure that you choose the best product for your needs. Here are some factors to keep in mind:
Blade Size and Type
One of the most important features to consider when choosing a portable band saw is the blade size and type.
The blade size will determine the maximum cutting capacity of the saw, while the type of blade will determine the type of material it can cut.
It is essential to choose a blade that is appropriate for the materials you will be cutting (find out the best hole saw kit).
Cutting Capacity
The cutting capacity of a portable band saw is another crucial factor to consider. This refers to the maximum thickness of material that the saw can cut.
It is important to choose a saw with a cutting capacity that is appropriate for your needs (here is the best panel saw).
Power Source
Portable band saws can be powered by either batteries or electricity.
Battery-powered saws are more convenient for outdoor use, while electric saws are more powerful and better suited for heavy-duty tasks. Consider your intended use when choosing between the two power sources.
Weight and Size
The weight and size of a portable band saw are also important factors to consider, especially if you plan on using it frequently or for extended periods. A lightweight and compact saw will be easier to handle and transport.
Additional Features
Finally, consider any additional features that may be important to you, such as adjustable speed settings, LED lights, or ergonomic handles. These features can make your saw more versatile and easier to use.
By considering these factors, you can choose the best portable band saw for your needs and ensure that you get the most out of your investment.
Frequently Asked Questions
What types of materials can a portable band saw cut?
Portable band saws are versatile tools that can cut through a variety of materials, including metal, wood, plastic, and even some types of tile. The type of blade used will depend on the material being cut.
How do you safely operate a portable band saw?
Safety is always a top priority when using any power tool, and a portable band saw is no exception. Always wear appropriate safety gear, including eye and ear protection.
Keep your hands and fingers away from the blade, and use a clamp or vice to secure the material being cut.
What are the advantages of using a portable band saw over a stationary model?
One of the main advantages of a portable band saw is its portability. It can be easily moved from job site to job site, making it ideal for contractors and DIY enthusiasts who need to cut materials on the go.
Additionally, portable band saws are often more affordable than their stationary counterparts.
How do you choose the right blade for a portable band saw?
The blade you choose will depend on the material you are cutting. For example, a bi-metal blade is ideal for cutting through metal, while a carbide-tipped blade is better suited for cutting through wood.
Be sure to choose a blade with the appropriate TPI (teeth per inch) for the thickness of the material being cut.
Can a portable band saw be mounted on a table, and how?
Yes, a portable band saw can be mounted on a table. Most models come with a mounting bracket that allows the saw to be secured to a workbench or table. This can provide added stability and precision when cutting materials.
What are the key maintenance tips for keeping a portable band saw in good condition?
Regular maintenance is important for keeping your portable band saw in good working condition.
This includes keeping the blade clean and sharp, checking the tension regularly, and lubricating the moving parts. Be sure to follow the manufacturer’s instructions for maintenance and care.